Thermoformed mountainous surface with circular path drawn on itThis activity is designed to help students gain 3D visual intuition for the meaning of the Lagrange Multiplier approach to constrained optimization.  It is intended as an introduction to this topic to guide students through the discovery of the relationships involved.

We have two different versions of this activity:

For both versions of this activity we used a 3D-printed form along with a thermoformer to create the plastic surfaces.

Here is the STL file for this mold: Surface1_Mold_improved-STL
Note that you will still need to set up the 3D print to optimize it for thermoforming.  As described below, I’ve found 13 walls, no floor, and a 20% gyroid infill seems to work well.

Here is the Cura .3mf file for the surface whose contour plot is shown in the activity.  It’s set up for an Ultimaker S5 3D printer, but should work with an Ultimaker S3 as well.  It is configured to use 13 walls, no floor and gyroid infill at 20%.  These settings have worked well to keep the mold from deforming during the thermoforming process.

White Mountain Mold – Cura .3mf file for the surface mold in a .zip file

Below you can see the Vaquform DT2 thermoformer that I used for this purpose in my office.

Image of a thermoformer
Image of the Vaquform DT2 thermoformer